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Sintering machine
Sintering machine

Belt sintering machine produced by our company is used for the production of sinter for iron making. With high production capacity, high degree of automation, high labor productivity, energy saving,environmental protection and so on. It is widely used in the metallurgical industry and the steel industry.

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Details

Belt sintering machine produced by our company is used for the production of sinter for iron making. With high production capacity, high degree of automation, high labor productivity, energy saving,environmental protection and so on. It is widely used in the metallurgical industry and the steel industry.

 

Technical parameters of sintering machine
Specification
18m²
24m²
36m²
60m²
75m²
90m²
132m²
180m²
240m²
Effective sintering area(㎡)
18
24
36
60
75
90
132
180
240
Effective sintering length(m)
12
16
24
27.5
30
36
44
60
60
Trolley Size(W × L)(m)
1.5*1
1.5*1
1.5*1
2.2*1
2.5*1
2.5*1
3*1
3*1
4*1.5
Trolley quantity
54
62
78
81
97
109
123
156
110
Trolley speed(m/min)
0.34-3.4
0.7-3.5
0.4-3.4
0.6-1.8
0.84-2.5
1.1-3.3
1.5-4.5
1.5-4.5
1.5-4.5
Wheel center distance(m)
19.8
23.8
31.8
36.25
42.745
49.245
56.745
73.245
74.6
Head and tail sprocket diameter(mm)
Φ2453
Φ2453
Φ2453
Φ2775
Φ2775
Φ3098
Φ3098
Φ3098
Φ3098
Max capacity(t/h)
32.4
43
64.8
120
150
250
340
450
560
Motor type
ZO2-81
ZO2-81
ZO2-82
YVP200L2-6
YVP200L2-6
YTSP160L-6
YTSP1225M-8
ZZJ2-51
YTSP200L2-6
Power(kw)
13
13
17
22
22
2X11
22
30
2X15
Dimension(m)
24*8*7
28*8*7
36*8*7
43*10*8
45*12*9
49*10*13
64*11*13
80*12*14
83*13*Z16
Weight(t)
205
227
375
568
635
797
979
1187
1703

Principle

Theoperating principle of belt sintering machine is complicated. Motor, reducer and the flexible transmission drive the head of the star wheel toggle the trolley to run on the track to the discharging end. The iron-containing raw materials, fuels mixed with solvents in proportion, then it  becomes sintering raw materials. After adding water, it mixed evenly and granulation. Lay it on the trolley of the sintering equipment. Igniting sintering from top to bottom, it starts venting at sintering machine below. The fuel in the sintered raw material is burned from top to bottom. Heated to a certain temperature material began to have a mutual reaction. The sintering temperature reaches the melting point of the material, and then it began to form of liquid. Liquid form  gradually  crystallized consolidation through the ventilation condensation, and sintered as ore formation. With the operation of the trolley, the sintered ore is discharged into the single roller crusher. At last, it is to the cooling equipment for cooling.

 

Advantage

The belt sintering machine designed and manufactured by our company is in the absorption of domestic and foreign advanced experience. The products mainly use flexible transmission device, smooth and reliable operation, installation easily, maintain easily.  The head and tail of machine seal use heavy hammer connecting rod seal. Trolley side seal selected trolley skateboard new spring-type seal device,  so it has good sealing performance.  According to your needs, it can be designed and manufactured different specifications of the type of belt sintering machine.

Maintenance

The daily maintenance of the sintering machine is an important condition for ensuring the performance of the equipment and ensuring the safe operation of the normal equipment.

1)Replace the lubricating oil according to the specified oil change period。

2)Regularly check the oil quality changes, remove impurities in the oil. Please pay attention to check the amount of oil in the tank, at any time to add.

3)Bearing temperature changes at any time.

4)Note whether the device has abnormal vibration and noise during operation.

5)the sealing situation is good or not.

6)Notice that the connection bolts everywhere, regularly re-tightened.

7)The routine maintenance of motor and reducer is carried out according to their respective technical documents.

Wearing parts list

Wearing parts name

Material

Trolley grate plate

Heat-resistant cast steel

Side panel

Special ductile iron

Sprocket

45#

 

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Technical parameters of sintering machine
Specification
18m²
24m²
36m²
60m²
75m²
90m²
132m²
180m²
240m²
Effective sintering area(㎡)
18
24
36
60
75
90
132
180
240
Effective sintering length(m)
12
16
24
27.5
30
36
44
60
60
Trolley Size(W × L)(m)
1.5*1
1.5*1
1.5*1
2.2*1
2.5*1
2.5*1
3*1
3*1
4*1.5
Trolley quantity
54
62
78
81
97
109
123
156
110
Trolley speed(m/min)
0.34-3.4
0.7-3.5
0.4-3.4
0.6-1.8
0.84-2.5
1.1-3.3
1.5-4.5
1.5-4.5
1.5-4.5
Wheel center distance(m)
19.8
23.8
31.8
36.25
42.745
49.245
56.745
73.245
74.6
Head and tail sprocket diameter(mm)
Φ2453
Φ2453
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