FU type scraper chain conveyor is wildly used in conveying various powder and granular material horizontally(or with inclined 15°).It has been wildly used in building materials, construction, chemical, thermal power, food processing, mining, machinery, metallurgy, transportation, ports and any other transportation industries.
Description
Because of its internal friction and lateral pressure, the movement of the material in the tank is in the same direction as the movement of the conveyor chain, which increases internal friction and internal force between materials to ensure the stability of material layer. Due to this character, it is wildly used in conveying various powder and granular material horizontally(or with inclined 15°).
This conveyor also has such advantages as small occupation,large capacity, reasonable design, novel structure, long working life. It is reliable in operation and well sealed in working. It is not only environment protection but efficient, safe and easy to operate. These characters prove that FU type scraper chain conveyor is superior than the screw conveyor, buried scraper conveyor or any other conveyor.
It has been very received by user at home or abroad since development. It has been wildly used in building materials, construction, chemical, thermal power, food processing, mining, machinery, metallurgy, transportation, ports and any other transportation industries.
Materials
FU type scraper chain conveyor can convey thousands of materials as powder, granular and patch. For example: cement product, cement raw material, yellow sand, limestone powder, coal dust, coke blacking, fly ash, wooden meal,crushed ice, stone dust, carbamide, synthetic fertilizer, soap powder, soda ash, calcined soda, graphite, plastic granule,PE, resin, lemery, ammonium sulfide, clay powder, quartz sand, iron ore, cinder,salt, starch, wheat, cottonseed, ground feed, maltose, paddy, corn, soybean.
Selection and Cautions
Only select the suitable machine can make full use of its performance. So you should pay attention to such following important factors when you make a choice.
i. Chain speed selection
First, the user selects the most suitable speed for conveying raw materials and finished powder based on material’s character and condition(such as:wear-resistance, temperature and size).
ii. Type selection
Second, after the determination of speed, the user can select most suitable type of conveyor. Each conveyor has a basic capacity. So we must point out that under the same capacity , the larger model can reduce the chain speed so that prolong its working life. But capacity should not be too small. If actual quantity is much lower 30% than normal, it will cause idling and increase wear for less material and low internal pressure.
Working Principle
There are internal friction and internal pressure between materials. When conveyor chain and its accessories are working, the movement of the material in the tank is in the same direction as the movement of the conveyor chain, which increases internal friction and internal pressure between materials. As the internal friction is greater than the friction between the material and the wall, material will move forward by the conveyor chain. And the increasing internal pressure ensure the stability of material layer, forming an integral continuous conveying.
Advantages
i. Large capacity between 15 to 500m3/h. It can convey large quantities of materials in small space.
ii. Long working life and low cost.
iii. Low energy consumption. With the help of the internal friction force of the material, most of the work done by the moving parts can be changed into active power.
iv. Sealing and safety.The whole machine is completely sealed, so that the dust can be seamless. It is easy to operation and reliable operation.
v. Flexible arrangement. The user can choose various type of feeding and discharging At any position of the cabinet. Elevated, ground or pit layout, can be installed horizontally or climb (≤15 °).
Maintenance and Attention
FU type scraper chain conveyor should be cleaned and checked after After using. And inspection should contain:first, if there are any remaining material crush in the tank, it should be cleaned; second, any parts having local, small hidden danger should be promptly excluded,and the chain should be adjusted for it too loose; third, scraper chain cracks has severe wear and tear, it should be replaced; forth, lubricating point should be timely refueling. In addition to repair or replace the damaged parts in time, one should also inspect the key parts and any parts easy to wear regularly based on safety regulation. All the above practice can ensure the machine in a good performance.
Wear-parts List
Conveyor chain | Pin shaft, sleeve, roller | 40Gr |
Chain plate | 40Mn/45 | |
Head and tail sprocket | ZG310-570 |
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Technology Data | |||||||||
Output chain speed(m/min) | Max conveying slope | ||||||||
Model | Slot width mm | 11 | 13.5 | 17 | 18.6 | 21 | 23 | 28 | |
Capacity(m3 /h) | |||||||||
FU150 | 150 | 10 | 12 | 15 | 16 | 18 | 20 | 25 | ≤15° |
FU200 | 200 | 17 | 21 | 27 | 29 | 33 | 36 | 43 | |
FU270 | 270 | 31 | 38 | 48 | 53 | 60 | 65 | 80 | |
FU350 | 350 | 53 | 64 | 81 | 89 | 100 | 110 | 133 | |
FU410 | 410 | 72 | 88 | 111 | 122 | 137 | 150 | 183 | |
FU500 | 500 | 107 | 131 | 166 | 182 | 204 | 225 | 273 | |
FU600 | 600 | 155 | 189 | 239 | 261 | 295 | 323 | 400 |
Discount coefficient | ||||||
Angle η |
0~2.5 | 2.5~5 | 5~7.5 | 7.5~10 | 10~12.5 | 12.5~15 |
N | 1 | 0.95 | 0.9 | 0.85 | 0.8 | 0.7 |